Manufacturing Power

Where Machines Meet Precision

High-performance CNC lines, integrated casting systems, and real-time quality control built to deliver uncompromising accuracy at industrial scale.

  • Total Manufacturing Area (sq.ft)
  • CNC Machines Installed
  • Skilled Workforce
  • Manufacturing Units
  • R&D Team for Research
Precision Engineering Infrastructure and CNC Facility
Special Machinery - Column & Boom Welding System
Special Machinery - Laser Welding Machine
Special Machinery - CNC Machining Facility
Special Machinery - Laser Cladding System
Special Machinery - Heavy Engineering Welded Joint
Special Machinery - Welding Rotator Automation
Special Machinery - Advanced Welding Setup

Special Machineries

Our facility is equipped with advanced welding, laser processing and cladding technologies that ensure precision manufacturing, superior quality, and enhanced productivity across critical engineering applications.

Column & Boom Welding System
Laser Welding Machine
Laser Cladding System

Built to Measure. Designed to Perform.

Precision is not a promise, it is a process. Our facility is equipped with industry-leading inspection and material verification instruments across every manufacturing vertical.

High-accuracy CMM dimensional inspection for CNC turned and milled components

CNC Turning & Milling

Every CNC-machined component is dimensionally verified using a high-accuracy Coordinate Measuring Machine with 1.5 µm precision. Full conformance to customer drawings and international standards is confirmed before dispatch.

Inspection System: Coordinate Measuring Machine (CMM)
Application: Precision Dimensional Verification
Measurement Capability: High-Accuracy Multi-Axis Probing
Repeatability: Sub-Micron Level
Controlled Parameters: GD&T | Form | Position | Profile
Portable XRF analyser verifying alloy grade and material traceability for sand castings

Sand Casting

Every incoming raw material and finished casting is instantly grade-verified using a portable XRF analyser directly on the shop floor. Full material traceability is established before any machining operation begins.

Inspection Method: XRF Spectroscopy
Application: Alloy Grade Verification
Detection Capability: Multi-Element Analysis
Traceability: Heat-wise Material Tracking
Verified Parameters: Chemical Composition | Alloy Grade | Material Consistency
Ultrasonic flaw detector inspecting centrifugal castings for sub-surface porosity and wall thickness

Centrifugal Casting

Centrifugal castings are inspected using ultrasonic flaw detectors and digital wall-thickness gauges to detect sub-surface porosity, inclusions, and wall deviations. Every casting is cleared for metallurgical integrity before it proceeds to machining.

Inspection Method: Ultrasonic Testing (UT)
Application: Internal Defect Detection
Inspection Coverage: Full Wall Thickness Scanning
Signal Type: Pulse-Echo Ultrasonic
Detectable Defects: Porosity | Inclusions | Lamination | Thickness Variation
Rockwell hardness tester and XRF analyser verifying Stellite overlay grade and bond integrity

Stellite Overlay

Every Stellite-coated surface is tested for hardness using Rockwell / Vickers methods and alloy composition using XRF analysis. Overlay grade, bond uniformity, and wear resistance performance are certified before the component is released.

Testing Method: Hardness & Composition Analysis
Application: Overlay Quality Validation
Hardness Measurement: Indentation-Based Testing
Material Verification: XRF Spectral Analysis
Validated Parameters: Hardness | Alloy Composition | Bond Integrity | Wear Resistance
MPI and dye penetrant NDT inspection on fabricated weld joints for surface and sub-surface defect detection

Fabrication & Welding

Weld joints are inspected using MPI, Dye Penetrant Testing, and Digital Radiography to detect both surface and sub-surface defects. Weld gauges verify throat thickness, bead profile, and joint geometry against approved WPS parameters.

NDT Techniques: MPI | DPT | Radiography
Application: Weld Integrity Inspection
Inspection Scope: Surface & Sub-Surface Evaluation
Geometry Verification: Weld Profile Measurement
Defect Detection: Cracks | Lack of Fusion | Porosity | Undercut
Electromagnetic induction gauge measuring hard chrome plating thickness and profilometer verifying surface finish

Hard Chrome Plating

Chrome deposit thickness is verified across every plated surface using electromagnetic induction gauges, with profilometers confirming Ra and Rz surface finish values. Adhesion testing ensures the coating integrity holds under real service conditions.

Measurement Method: Electromagnetic Induction
Application: Coating Thickness Control
Surface Evaluation: Roughness Profiling
Adhesion Check: Mechanical Integrity Testing
Controlled Parameters: Thickness Uniformity | Surface Finish | Coating Adhesion
Elcometer coating thickness gauge and salt spray chamber verifying surface treatment quality and corrosion resistance

Surface Treatment

Treated surfaces are validated using coating thickness gauges, surface profilometers, and accelerated salt spray corrosion testing up to 500 hours. Coating uniformity, adhesion, and corrosion resistance are verified against specification before release.

Testing Method: Corrosion & Coating Analysis
Application: Surface Protection Validation
Environment Simulation: Salt Spray Testing
Thickness Measurement: Non-Destructive Coating Gauge
Performance Checks: Corrosion Resistance | Coating Adhesion | Surface Finish
X-ray radiography and CMM inspection detecting internal defects and verifying dimensions of vacuum die cast components

Vacuum Die Casting

Internal casting integrity is verified through X-ray radiography to detect shrinkage, cold shuts, and misruns, followed by CMM dimensional inspection against drawing tolerances. Pressure and vacuum leak tests provide final clearance for all fluid-path components.

Inspection Method: X-Ray Radiographic Testing
Application: Internal Integrity Verification
Dimensional Control: CMM-Based Measurement
Leak Testing: Pressure & Vacuum Validation
Detectable Defects: Shrinkage | Blowholes | Cold Shuts | Misruns
High-accuracy Carl Zeiss CMM verifying component dimensions and GD&T compliance during final inspection stage

CMM Inspection

Precision dimensional control is maintained using high-accuracy Coordinate Measuring Machines (CMM) including the Carl Zeiss Contura-G2. Every critical component undergoes thorough part mapping to verify complete compliance with drawing tolerances and GD&T requirements.

Control System: Coordinate Measuring Machine (CMM)
Application: High-Precision Metrology & Final Quality Gate
Inspection Equipment: Carl Zeiss Contura-G2 CMM
Precision Level: 1.5 µm Accuracy
Controlled Parameters: GD&T | Concentricity | Cylindricity | Spatial Deviations
Universal Testing Machine and hardness testers validating tensile strength and material mechanical properties

Quality Testing

Material performance is validated through rigorous mechanical testing using UTM, hardness testers, and impact testers. We verify critical properties like tensile strength, yield, and elongation to ensure reliability in demanding service environments.

Testing Methods: Mechanical & Material Testing
Application: Performance & Reliability Validation
Test Equipment: UTM | Hardness Tester | Impact Tester
Test Scope: Strength | Hardness | Toughness
Verified Properties: Tensile Strength | Yield | Elongation | Impact Resistance
Vision measuring system and articulated arm 3D scanner used for prototype validation, reverse engineering and first article inspection

R&D and NPD

We transform complex concepts into market-ready solutions through a structured innovation framework. By integrating advanced feasibility studies, rapid iterative prototyping, and comprehensive performance testing, we minimize time-to-market while maximizing product reliability and scalability for diverse industrial applications.

Innovation Core: Conceptual Design & Patent Strategy
Strategic Focus: Market Expansion & Value Engineering
Development Cycle: Agile Prototyping & Pilot Production
Quality Assurance: Lifecycle Analysis & Stress Testing
Core Capabilities: Idea Incubation | Benchmarking | MVP Development | Material Research

Manufacturing Capabilities

  • Custom CNC machined Components
  • 5 Axis Machining
  • Non – Standard Machined components
  • Precision Shafts and Bushings
  • Industrial Machine Components
  • Custom Fabricated parts

WELDING CAPABILITY & AUTOMATION

Our facility integrates advanced welding systems to ensure superior joint integrity for critical industrial applications:

  • Fabrication WeldingYoke Assembly
  • Hard FacingOverlay
  • Auto MIG WeldingPrecision Joints
  • Barrier Layer304L Mo / SS316
  • SubstrateCarbon Steel Base
  • TechniquesLaser & Cladding
Manufacturing Center Operations
FABRICATED COMPONENTS
  • TMCBV Valve Body and Closure

Quality Policy

We are committed to manufacture and supply of machined components by meeting all applicable statutory, regulatory, and customer requirements.

Quality is built into every stage of our process - from raw material receipt through machining, casting, surface treatment, and final dispatch. Every component is inspected, documented, and fully traceable.

TUV

Certified to ISO 9001:2015 by TÜV SÜD - reflecting our commitment to global standard operations.

"We aim to enhance customer satisfaction through continual improvements in our Personnel, Process, System, Quality, and Delivery."

Quality Certificate

Need High-Accuracy Machined Components?


Let’s Discuss Your Requirement - CNC machining, casting, tooling & valve components manufactured to ISO 9001:2015 standards.

Trusted by Industry Leaders
Flowserve
GE Oil & Gas
CIRCOR
Baker Hughes
VEEYES Alloys Pvt Ltd
Trillium Flow Technologies
BrahMos Aerospace
Bliss Anand
Flow Link Systems
Hailstone
L.R. Fabrications
Barani Hydraulics India Private Ltd
Flowserve
GE Oil & Gas
CIRCOR
Baker Hughes
VEEYES Alloys Pvt Ltd
Trillium Flow Technologies
BrahMos Aerospace
Bliss Anand
Flow Link Systems
Hailstone
L.R. Fabrications
Barani Hydraulics India Private Ltd
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